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ADVANCED MANUFACTURING CUSTOMER STORY

How Sitemetric kept access control and monitoring uninterrupted as new teams took over a battery plant build

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Project summary

1,814,121
On-site hours
1,260
Active days
190
Total companies
2,687
Unique persons
177,186
Worker-days
140.6
Daily average workers
THE CHALLENGE

An owner took over its plant site in the middle of construction.

Partway through battery plant construction, a next-generation battery materials manufacturer took over its new production site from its general contractor. Crews from dozens of subcontractors were still working, and the owner's own commissioning and operations staff were joining them on the same campus. Later, the owner began moving the site to a new general contractor. On 208 days, more than 300 workers were on site, and headcount peaked at 550 workers from 51 companies in a single day.

The owner needed to:

  • Keep access control and camera monitoring running as each new team took over
  • Keep crews already on site working through the transition
  • Bring its own commissioning and operations staff into the same headcount as the trades
  • Badge new workers on site, where an off-site badging trip took hours
THE SOLUTION

Integrated Construction Intelligence

Each time a new team took over the site, Sitemetric moved badges, app access, equipment, and camera access over to them. Sitemetric worked with the owner to relocate sensors to the areas it needed covered, across 24 labeled construction, non-construction, access, and safety zones, including server and network rooms during fit-out. A staffed Sitemetric post at the main project entrance badged new workers on site, and the incoming contractor received badging training and on-site badge printing.

  • Badges, app access, equipment, and camera access moved to each team that took over the site
  • Sensors relocated to match the owner's coverage needs
  • Staffed access post and hand scanners at the main project entrance
  • Badging training and on-site printing for the incoming contractor
Sitemetric app interface preview for a battery plant construction site

“On a battery plant this size, construction kept moving each time a new team took over the site. When the owner stepped in, our team moved the badges, app access, equipment, and camera access over to them, then worked with them to relocate sensors to the areas they needed to see. Crews kept badging in, monitoring stayed up, and the owner started with a site that was already running.”

Regional Leader, Field Tech

Sitemetric

THE RESULT

No interruption in access control or monitoring as teams changed.

Sitemetric logged more than 1.8 million on-site hours across 190 companies in one record that carried across each change of team, with badge activity on nearly every day of the project, including 359 weekend days.

CREWS KEPT WORKING

607 workers from 65 companies who worked under the general contractor kept badging in after the owner took over the site.

MONITORING STAYED UP

Camera access moved to each new team without a gap in monitoring.

ONE HEADCOUNT FOR OWNER AND CONTRACTORS

The owner's commissioning and operations staff badged in alongside the trades, with 2,687 people from 190 companies in one record.

The job moves fast.
Your tech should too.

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